HEMA SENSI | DAIRY ROTARY FILLING MACHINE

About this machine

About this technology

The HEMA SENSI series of fillers is dedicated to the sensitive dairy market and benefits from many years of experience, especially in filling milk and liquid dairy products for the largest international groups. 

Whatever the sensitivity of these dairy products, we are very attentive to food safety. 

Whether fresh, pasteurized or with an extended shelf life (ESL), our range of filling and capping machines has been designed to meet your specific needs for your bottles or jars. 

The Filling method is carefully chosen to match the intrinsic characteristics of your dairy product: its type (e.g. liquid, thick, with or without particulates), what needs to be protected (flavour, vitamins, colour, etc.), its shelf-life (short or long), its sensitivity to external elements (temperature, oxygen). It is a complex equation between relative acidity (pH), the presence of nutrients, presence of O2, sugar content, preserving agents, artificial colourings, stabilisers, which all have an impact on the conservation and bacteriological quality of your dairy product. 

Product Details
Unique advantages: 
  • Hema Electronic filling technology providing unmatched filling accuracy for your dairy product 
  • The hygienic way in which dairy products are introduced means a clean machine and reduces the possibility of product contamination. Each filler head has its own feeder pipe connected to 3A standard sanitary fittings, allowing each filling valve to act independently. 
  • A common frame designed for optimal hygiene 
  • Technical design providing adaptability between weight filling and mass flow filling. 
  • Optimal filling capacity for the 2 technologies in terms of production speed, efficiency and optimisation of the surface utilised. 
  • A common frame with several possible structures, allowing for the inclusion of numerous environmental options. 

Our deep understanding of our customers’ dairy product specifications relating to filling has led us to put in place 4 environmental filling families. They mainly depend on the dairy product (weak or high level of acidity), the distribution circuit (cold chain or room temperature) and the expected shelf life of the product. 

We define them as follows: Classic, Select, ESL 1 or ESL2. They are categorised by the combination used within the following two criteria: 

  • internal levels of cleaning and sanitation of your product circuits; 
  • external levels of aeraulic protection for the filling and capping group, to guarantee the production conditions that meet your products’ specifications 

For example, fresh milk distributed through the cold chain can be filled by the Classic or Select process and does not require container treatment. Whereas ESL dairy products require clean or ultra-clean treatment, including decontamination of the bottle and cap. Air-filtering through a Hepa filter is provided, thanks to an air overpressure system including adjustable hygrometry and temperature control.

Our fillers meet the highest hygiene standards. They are 3A certified and we are a member of EHEDG. 

Technical Data
  • Electronic filling technology reaching unequalled levels of accuracy 
  • Suitable for containers made of glass, PET, HDPE, PS, cardboard… 
  • Net weight filling technology (optimal mass flow) 
  • Speed: up to 40,000 containers per hour 
  • Volume: from 80ml to 5,000ml
Options

HEMA SENSI filler is available in Monobloc configuration with capper or thermosealer. Our filler can also be synchronised to a neck trimmer or a rinser. Combi configuration associates blowing, filling and capping for PET bottles. 

  • Capper 
  • Thermosealer 
  • Neck trimmer 
  • Rinser 
  • Bottle blowing module
Packaging Styles
65ml Bottle

65ml Bottle

Thermo-sealed
Ø 38mm
Height 75mm
Material PET
Product Drinkable yogurt
1000ml Bottle

1000ml Bottle

Screw cap
Platform 75 x 75mm
Height 235mm
Material Glass
Product Juice
Cup

Cup

Thermo-sealed
Ø 61min
Height 75mm
Material Cardboard
Product Yogurt
5000ml Bottle

5000ml Bottle

Screw cap
Platform 200 x 200mm
Height 305mm
Material HDPE
Product Milk

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Parts & Service

OEM parts and experienced Customer Service are key to maintaining the integrity and service of your equipment. We offer spare and replacement parts for all of our product lines, as well as a dedicated team of professionals who provide global support, delivered locally. If you need support, contact our team and a dedicated support professional will respond to your request.

United States | Stow, OH
  • 4485 Allen Rd
    Stow OH 44224
    US
  • +1 (800) 992 0491
Spain | Lardero
  • Pol. La Variante Calle de la Pila n17
    Lardero (La Rioja) 26140
    ES
  • +34 941 452 197
France | Quimper
  • 5 rue Hervé Marchand
    Quimper 29556 Cedex 9 - CS 15014
    FR
  • +33 298 52 40 00
China | Shanghai
  • Office 104, Building 20B, 2388 Chenhang Highway
    Minhang District, Shanghai
    CN
  • +86 21 6252 5685
Brazil | Osasco
  • Av. Lourenço Belloli, 1290 – Pq. Indl. Mazzei
    Osasco SP CEP 06268-110
    BR
  • +55 11 36 04 54 99
Australia | Sydney
  • F7 13-15 Forrester St
    Kingsgrove NSW 2208
    AU
  • +61 02 9150 7055

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